{"id":51248,"date":"2026-02-19T08:00:00","date_gmt":"2026-02-19T07:00:00","guid":{"rendered":"https:\/\/hifi-filter.com\/biogas-understanding-how-a-methanisation-plant-works-and-how-it-filters\/"},"modified":"2026-02-19T10:42:33","modified_gmt":"2026-02-19T09:42:33","slug":"biogas-understanding-how-a-methanisation-plant-works-and-how-it-filters","status":"publish","type":"post","link":"https:\/\/hifi-filter.com\/en\/biogas-understanding-how-a-methanisation-plant-works-and-how-it-filters\/","title":{"rendered":"Biogas: understanding how a methanisation plant works and how it filters"},"content":{"rendered":"\n<p><\/p>\n\n\n<div class=\"Introduction\" data-component-id=\"Introduction\">\n    <h3 class=\"AppTitle h1 theme-reverse\"><\/h3>\n    <h2 class=\"AppTitle h1 theme-highlight\">What is biogas?<\/h2>\n    <div class=\"AppText\">Biogas is a renewable gas produced by the <strong>anaerobic (oxygen-free) digestion<\/strong> of organic waste, mainly from the agricultural, agri-food and municipal sectors (slurry and manure, agri-food residues, sludge, bio-waste, etc.).\r\n\r\nA <strong>methanisation plant<\/strong> is an industrial facility that reproduces this natural phenomenon in a controlled manner. It produces raw biogas composed mainly of methane (CH\u2084) and carbon dioxide (CO\u2082), to which impurities (water vapour, H\u2082S, siloxanes, VOCs, particles) are added.\r\n\r\nBeyond biogas production, a methanisation plant combines fixed installations and mobile equipment. These include the preparation of organic matter (called &#8220;inputs&#8221;), biogas circulation, recovery equipment and technical facilities. The mobile equipment is used for handling and transport on site. The reliability of these installations depends in particular on filtration, an area in which HIFI FILTER\u00ae is involved.\r\n\r\nThese elements constitute the overall environment of a methanisation plant. Let us now look at how biogas is produced, starting with the methanisation stage.<\/div>\n<\/div>\n\n<div class=\"FullImage\" data-component-id=\"FullImage\">\r\n    <div class=\"Image\" data-component-id=\"image\">\r\n        <picture>\r\n            <img class=\"lazyload\" data-src=\"https:\/\/hifi-filter.com\/wp-content\/uploads\/2026\/02\/Biogas-center_PL.webp\" width=\"1440\" height=\"800\" alt=\"\" draggable=\"false\">\r\n        <\/picture>\r\n    <\/div>\r\n<\/div>\n\n<div class=\"Text1Column\" data-component-id=\"Text1Column\">\r\n    <h2 class=\"Text1Column-title\">Methane production: biogas production<\/h2>        <div class=\"Text1Column-text AppText\">The inputs are prepared prior to the methanisation process. These operations vary depending on the type of waste and the facility: removal of unwanted materials, homogenisation and, if necessary, dilution or grinding. The aim is to obtain a sufficiently uniform and pumpable material to feed the process.\r\n\r\nOnce prepared, the organic materials are fed into the <strong>digester<\/strong>. This hermetically sealed, oxygen-free tank is the heart of the process. To function efficiently, digestion takes place under controlled conditions: the temperature is maintained between 40 and 60\u00b0C and the material is continuously stirred using an agitator to ensure a homogeneous environment conducive to bacterial activity. <strong>Inside, microorganisms naturally present in the inputs gradually break down the organic matter and convert part of it into gas<\/strong>.\r\n\r\nMethanisation then produces two streams: a recoverable <strong>digestate<\/strong> (the residual material from digestion, liquid and\/or solid) and raw <strong>biogas<\/strong> (a mixture of CH\u2084 and CO\u2082). This biogas naturally contains water vapour, H\u2082S, siloxanes, VOCs and fine particles, which must be removed before any energy recovery can take place.            <\/div>\r\n<\/div>\r\n\r\n\n\n<div class=\"Text1Column\" data-component-id=\"Text1Column\">\r\n    <h2 class=\"Text1Column-title\">Biogas purification: an essential foundation<\/h2>        <div class=\"Text1Column-text AppText\">Before any recovery, biogas from the digester must be treated in order to protect downstream equipment. This purification process aims to remove the main impurities naturally present in raw biogas. In practice, purification is based on three essential functions.            <\/div>\r\n<\/div>\r\n\r\n\n\n<div class=\"ArticleEdito\" data-component-id=\"ArticleEdito\">\r\n    <div class=\"ArticleEdito-content\">\r\n                <div class=\"ArticleEdito-text AppText AppScrollbar\">The first is to retain <strong>solid particles<\/strong> present in the gas in order to prevent premature wear of pipes, control devices and recovery equipment. This particle filtration is generally implemented directly on the biogas pipes. To meet this need, HIFI FILTER\u00ae offers gas filtration units mounted on pipes (reference KG and SG KIT).\r\n\r\nThe second function of purification concerns <strong>moisture<\/strong> management. Loaded with water vapour at the digester outlet, biogas must be dehumidified to prevent the formation of corrosive condensates in pipes and equipment.\r\n\r\nFinally, biogas may contain undesirable compounds such as <strong>hydrogen sulphide (H\u2082S), siloxanes or certain volatile organic compounds (VOCs)<\/strong>. Removing these compounds helps to limit corrosion, premature wear of equipment and deposits during combustion or compression of the gas.\r\n\r\nOnce these common purification steps have been completed, the biogas can be directed towards one of two recovery routes: <strong>cogeneration<\/strong> or <strong>conversion into biomethane<\/strong>.<\/div>\r\n            <\/div>\r\n    <div class=\"Image ArticleEdito-image\" data-component-id=\"image\">\r\n        <picture>\r\n            <img class=\"lazyload\" data-src=\"https:\/\/hifi-filter.com\/wp-content\/uploads\/2026\/02\/Biogas-purification-stage_LR.webp\" width=\"1440\" height=\"800\"\r\n                alt=\"Image non trouv\u00e9e\" draggable=\"false\">\r\n        <\/picture>\r\n    <\/div>\r\n<\/div>\n\n<div class=\"Introduction\" data-component-id=\"Introduction\">\n    <h3 class=\"AppTitle h1 theme-reverse\"><\/h3>\n    <h2 class=\"AppTitle h1 theme-highlight\">Cogeneration<\/h2>\n    <div class=\"AppText\"><strong>Cogeneration is a method of energy recovery that involves simultaneously producing electricity and heat from the same fuel<\/strong>. In a methanisation plant, this fuel is biogas: it powers an engine that generates electricity, which is used on site or fed into the grid, while the heat is recovered and used on site, in particular to maintain the temperature of the digester or heat buildings.<\/div>\n<\/div>\n\n<div class=\"Text1Column\" data-component-id=\"Text1Column\">\r\n    <h2 class=\"Text1Column-title\">Protection of the cogeneration engine<\/h2>        <div class=\"Text1Column-text AppText\"><strong>The cogeneration engines used in anaerobic digestion plants are industrial engines designed to operate at a stable speed over long periods of time<\/strong>. Engine availability is therefore a major issue. Controlled maintenance, based in particular on appropriate filtration, ensures safe operation and limits unplanned downtime.            <\/div>\r\n<\/div>\r\n\r\n\n\n<div class=\"ArticleEdito\" data-component-id=\"ArticleEdito\">\r\n    <div class=\"ArticleEdito-content\">\r\n                <div class=\"ArticleEdito-text AppText AppScrollbar\">Cogeneration engines are equipped with several filters, each playing a specific role in protecting the engine:\r\n<ul>\r\n \t<li><strong>Gas filters:<\/strong> final filtration of biogas before combustion, protection of sensitive components.<\/li>\r\n \t<li><strong>Air filters:<\/strong> cleanliness of the combustion air admitted into the engine.<\/li>\r\n \t<li><strong>Oil filters:<\/strong> protection of mechanical parts by removing solid contaminants present in engine oil.<\/li>\r\n \t<li><strong>Coolant filters:<\/strong> limiting deposits and protecting the cooling system.<\/li>\r\n \t<li><strong>Crankcase ventilation filters:<\/strong> regulate crankcase ventilation and limit the entry of contaminants.<\/li>\r\n<\/ul><\/div>\r\n            <\/div>\r\n    <div class=\"Image ArticleEdito-image\" data-component-id=\"image\">\r\n        <picture>\r\n            <img class=\"lazyload\" data-src=\"https:\/\/hifi-filter.com\/wp-content\/uploads\/2026\/02\/Biogas-range_LR.webp\" width=\"1440\" height=\"800\"\r\n                alt=\"Image non trouv\u00e9e\" draggable=\"false\">\r\n        <\/picture>\r\n    <\/div>\r\n<\/div>\n\n<div class=\"Text1Column\" data-component-id=\"Text1Column\">\r\n    <h2 class=\"Text1Column-title\">Ambient environment in cogeneration<\/h2>        <div class=\"Text1Column-text AppText\">Beyond the filters mounted on the engine, <strong>the ambient environment directly influences the reliability of the cogeneration installation<\/strong>. In a methanisation plant, technical rooms and electrical cabinets are often exposed to dust from agricultural or industrial activity.\r\n\r\nIf the ventilation air is not filtered, these particles can be sucked in, accumulate on equipment (fans, heat exchangers, grilles) and disrupt cooling. Appropriate air filtration helps to limit clogging and maintain stable operating conditions. HIFI FILTER\u00ae offers pocket filters, filter mats, PPI foams and filter strips for the ventilation of technical rooms, containers and electrical rooms.\r\n\r\nThe protection of electrical cabinets is based on the same principle: a supply of filtered air limits internal clogging and contributes to the reliability of the equipment.            <\/div>\r\n<\/div>\r\n\r\n\n\n<div class=\"DiptychText\" data-component-id=\"DiptychText\">\r\n    <div class=\"DiptychText-wrapper\">\r\n        <div class=\"DiptychText-content\">\r\n            <h4 class=\"AppTitle\">HIFI FILTER\u00ae solutions<\/h4>\r\n            <div class=\"AppText\">We offer dedicated cogeneration solutions covering both engine protection (gas, air, oil, coolant and crankcase ventilation filtration) and ambient environment control (ventilation of technical rooms and electrical cabinets), including bag filters, filter mats, PPI foams and filter strips. Our teams can help you select the right products for your engine and installation. <a href=\"https:\/\/hifi-filter.com\/en\/contact\/\"><strong>Contact us<\/strong><\/a>!<\/div>\r\n        <\/div>\r\n    <\/div>\r\n<\/div>\n\n<div class=\"Introduction\" data-component-id=\"Introduction\">\n    <h3 class=\"AppTitle h1 theme-reverse\"><\/h3>\n    <h2 class=\"AppTitle h1 theme-highlight\">Other valuations<\/h2>\n    <div class=\"AppText\">In addition to cogeneration, biogas can be converted into <strong>biomethane<\/strong>. Methane production also generates a by-product, <strong>digestate<\/strong>, which is recovered through a separate process.<\/div>\n<\/div>\n\n<div class=\"ArticleEdito\" data-component-id=\"ArticleEdito\">\r\n    <div class=\"ArticleEdito-content\">\r\n        <h2 class=\"ArticleEdito-title\">Conversion of biogas into biomethane<\/h2>        <div class=\"ArticleEdito-text AppText AppScrollbar\"><strong>Biomethane is purified biogas enriched with methane, whose quality is similar to that of natural gas.<\/strong> It is produced by treating biogas so that it meets gas network specifications and can be injected or used as fuel.\r\n\r\nIn practical terms, after the standard purification stages, an upgrading stage increases the methane content by reducing the carbon dioxide (CO\u2082) content. This process therefore involves higher quality requirements than cogeneration.<\/div>\r\n            <\/div>\r\n    <div class=\"Image ArticleEdito-image\" data-component-id=\"image\">\r\n        <picture>\r\n            <img class=\"lazyload\" data-src=\"https:\/\/hifi-filter.com\/wp-content\/uploads\/2026\/02\/Biomethane_LR.webp\" width=\"1440\" height=\"800\"\r\n                alt=\"Image non trouv\u00e9e\" draggable=\"false\">\r\n        <\/picture>\r\n    <\/div>\r\n<\/div>\n\n<div class=\"Text1Column\" data-component-id=\"Text1Column\">\r\n    <h2 class=\"Text1Column-title\">Digestate recovery<\/h2>        <div class=\"Text1Column-text AppText\">In addition to biogas production, methanisation generates <strong>digestate, i.e. the organic matter remaining after the digestion phase.<\/strong> It comes in liquid or solid form, or separated into two fractions.\r\n\r\nRich in fertilising elements (nitrogen, phosphorus, potassium), digestate is mainly used in agriculture as an organic fertiliser, partially replacing mineral fertilisers. Its management and recovery thus constitute an additional outlet for the methanisation process, distinct from energy production.            <\/div>\r\n<\/div>\r\n\r\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n<div class=\"Text1Column\" data-component-id=\"Text1Column\">\r\n            <div class=\"Text1Column-text AppText\">Methane conversion transforms organic matter into biogas, which can be used in cogeneration or, after additional treatment, into biomethane. It also generates a valuable by-product: digestate.\r\n\r\nIn all configurations, the reliability of a plant depends on controlled biogas and equipment protection. Filtration occurs at several levels in a methanisation plant in order to protect equipment from fouling, corrosion and premature wear. HIFI FILTER\u00ae is used in particular on the biogas line, cogeneration engines, ventilation of technical rooms and electrical cabinets, as well as on machinery and vehicles operating on site.\r\n\r\nBeyond these applications directly related to the biogas process and recovery, other filtration needs may arise in anaerobic digestion plants: filtration of industrial liquids, hydraulic circuits, compressed air and vacuum, dust removal solutions, and even fuel distribution. These are all environments where HIFI FILTER\u00ae&#8217;s expertise can be put to good use.\r\n\r\nTo find out more and identify the references compatible with your configuration, contact our teams!        \r\n        <div class=\"Button\" data-component-id=\"Button\">\r\n            <a class=\"Button-component\" href=\"https:\/\/hifi-filter.com\/en\/contact\/\" aria-label=\"\" target=\"_self\" data-trk-other-cta=\"Contact us\">\r\n                <span class=\"Button-text\">Contact us<\/span>\r\n            <\/a>\r\n        <\/div>    <\/div>\r\n<\/div>\r\n\r\n","protected":false},"excerpt":{"rendered":"<p>Biogas is a renewable gas produced by the anaerobic (oxygen-free) digestion of organic waste, mainly from the agricultural, agri-food and municipal sectors (slurry and manure, agri-food residues, sludge, bio-waste, etc.).<\/p>\n","protected":false},"author":7,"featured_media":51020,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[108],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Biogas: how a methanisation plant works and filtration | HIFI FILTER<\/title>\n<meta name=\"description\" content=\"Discover how a biogas plant works: biogas, purification, cogeneration, biomethane, digestate and HIFI FILTER\u00ae filtration.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/hifi-filter.com\/en\/biogas-understanding-how-a-methanisation-plant-works-and-how-it-filters\/\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Clemence 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